The largest of madur’s analysers equipped with electrochemical cells. It can fit even up to 7 EC cells and up to 3 NDIR sensors. Sensonic 6000 has a large (320x240), graphical LCD with backlighting. Datalogger with SD card for storing results and built-in ribbon printer for standard (non-thermal) paper.

Analyser is offered in two versions:
  1. In basic configuration analyser is not equipped with the gas dryer and works with the probe holder + gas probe pipe. It can be paired with Sensonic D-2 gas dryer with heated hose.
  2. Analyser equipped with a built-in NAFION® type gas dryer and heated hose - configuration especially recommended for measurement of gases highly reactive with water or disturbed by its presence (SO2, HCl, NO2, Cl2)
Brochure

Features

  • Equipped with up to 7 electrochemical cells
  • Equipped with up to 3 NDIR sensors
  • Built-in 58mm ribbon, graphic printer
  • Measurements of gas and ambient temperatures, optionally 8 additional inputs for temperature sensors
  • Built-in rechargeable battery for up to 8 hours of operating (for basic configuration with probe holder + probe pipe)
  • Additional gas filter with condensate trap (installed in the lid)
  • Differential pressure sensor - for measurements of chimney draft and flow velocity (with help of Pitot tube)
  • Soot measurement program
  • Analogue outputs (4-20mA / 0-10V) - optional
  • SD card data-logger for saving results
  • Calculations of many additional parameters
  • Firmware for gas calibrations

For analyser in A version:

  • Works with madur standard probe holder and probe pipe
  • Possibility to work with full-size gas dryers (like Sensonic D-2)

For analyser in A version:

  • Built-in NAFION® dryer with peristaltic pump for condensation removal
  • Driver for heated hose
  • Works with heated hose with built-in heated gas filter and with standard M30x1 fitting, that fits all madur gas probes with K-type thermocouples

Tech specs

General parameters - Version A (without built-in dryer)
Dimensions (W x H x D) 500 x 395 x 173mm
Weight 12.2 ÷ 13.2 kg
Casing's material Plywood covered with aluminium
Operating conditions T: 10°C ÷ 50°C, RH: 5% ÷ 90% (non-condensing)
Storing temperature -20°C ÷ +55°C
Power supply: Input | maximal power consumption 115VAC or 230VAC | 90W (without heated hose)
Battery: type | work time | charging time Lead-acid, rechargeable 3x6V / 4.5Ah | 16h | 12h
Data memory: type | size | number of results SD flash card | max 4GB | practically unlimited
Display Graphical LCD 320 x 240, with variable contrast and back-light
Printer High-speed dot matrix, graphic printer for 2.25” (57.5 ± 0.5mm) normal paper
Gas pump | gas flow Diaphragm, max 2l/min (with automatic flow control) | 90l/h (1.5l/min)
Purging pump for CO sensor Diaphragm, max 1.5l/min
Communication interface with PC computer RS-232C
Gas filtering Built-in final filter with replaceable insert

General parameters - Version B (with built-in Nafion® dryer)
Dimensions (W x H x D) 500 x 395 x 173mm
Weight 13.7 ÷ 14.7 kg
Casing's material Plywood covered with aluminium
Operating conditions T: 10°C ÷ 50°C, RH: 5% ÷ 90% (non-condensing)
Storing temperature -20°C ÷ +55°C
Power supply: Input | maximal power consumption 115VAC or 230VAC | 90W (without heated hose)
Battery: type | work time | charging time Lead-acid, rechargeable 3x6V / 4.5Ah | 16h | 12h
Data memory: type | size | number of results SD flash card | max 4GB | practically unlimited
Display Graphical LCD 320 x 240, with variable contrast and back-light
Printer High-speed dot matrix, graphic printer for 2.25” (57.5 ± 0.5mm) normal paper
Gas pump | gas flow Diaphragm, max 2l/min (with automatic flow control) | 90l/h (1.5l/min)
Purging pump for CO sensor Diaphragm, max 1.5l/min
Communication interface with PC computer RS-232C
Gas filtering
  • Heated filter included in the heated hose
  • Built-in final filter (behind the gas dryer) with replaceable insert

Built-in gas dryer, heated hose driver, heated hose

Concerns only the B version (with built-in Nafion® dryer)

Dryer type Based on Nafion® exchanger
Drying method Water transfer through Nafion® membrane driven by partial vapour pressure differential – first order kinetic reaction
Maximum gas flow for efficient drying 100 l/h
Heated hose temperature +120°C electronically stabilised
Heated hose temperature hysteresis ~ 5°C
Heated hose length 3m (optionally 5m or 10m)
Heated hose power consumption 360W (max)
Heated hose thermocouple wires K-type (S-type optionally)

Measurements of gas components
O2 – (EC, PP) 20.95%, 25%, 100%
CO – (EC) 20 000ppm, 10%
CO – (EC, H2 comp) 2000ppm
CO – (NDIR) 10%, 100%
CO2 – (NDIR) 25%, 50%, 100%
CxHy – (NDIR) 5%, 25%, 100%
NO – (EC) 5000ppm
NO2 – (EC) 1000ppm
SO2 – (EC) 5000ppm
H2S – (EC) 1000ppm
H2 – (EC) 2000ppm, 20 000ppm
NH3 – (EC) 1000ppm
CL2 – (EC) 250ppm
HCl – (EC) 50ppm
CL2 - (EC) 250ppm
HCl - (EC) 50ppm

EC - Electrochemical sensor
PP – partial pressure
NDIR – non dispersive Infrared sensor

Other measurements / calculated results
Method Range
Tgas - gas temperature K-type thermocouple 10 ÷ 1000°C | 0.1°C
S-type thermocouple -10 ÷ 1500°C | 0.1°C
Tamb - boiler intake air temperature PT500 resistive sensor -10 ÷ 100°C | 0.1°C
Differential pressure Silicon piezoresistive pressure sensor -25hPa ÷ +25hPa | 1Pa (0.01hPa)
Gas flow velocity Indirect, with Pitot tube & pressure sensor 1 ÷ 50m/s | 0.1m/s
Lambda λ – excess air number Calculated 1 ÷ 10 | 0.01
qA – stack loss Calculated 0 ÷ 100% | 0.1%
Eta η – combustion efficiency Calculated 0 ÷ 120% | 0.1%

Drawing

Drawing #1
Drawing #2
Sensonic 6000 Flow indicatior (610A0001B)
Drawing #3
“Probe” connector in the A version, Binder 680 series, 7-pin female (512O0710C)
Drawing #4
Gas fitting in the A version - quick coupler, male part (615A0203A)
Drawing #5
“Probe” connector in the B version, Binder 693 series, 7-pin female (512O0710A)
Drawing #6
Heated hose magnetic fitting in the B version (male part)
Drawing #7
Fitting for filter hoses (615A0003C)
Drawing #8
“RS-232C” connector, Binder 712 series, 4-pin female (512M0410C)
Drawing #9
“Temp Amb” connector, Binder 712 series, 3-pin female (512M0310C)
Drawing #10
PT500 temperature sensor connected toTemp. Aux. socket (513M0300C)
Drawing #11

Equipment

Analyser’s standard equipment supplied along with the device
  • 3m mains cable (with selectable plug type)
  • Comparison scale with paper filters for the soot test
  • Gas filter with condensation trap and replaceable filter insert (pore size 5µm)
  • Flow indicator
  • Data-logger with 2GB SD card
  • 2.5m RS-232C communication cable with DB9 female connector
  • Software CD with programs and manuals
  • Quick-couplers for the pressure sensor (2pc.)
  • External ambient temperature sensor (1pc.)

Supplemental equipment - ordered separately, but essential to work with the analyser
Probe holder
Heated hose
Gas probe pipe

Optional equipment
Ambient temperature sensor
Pitot tube
RS-232C to USB converter
Bluetooth communication module